At Mezzmaster by Westhead Associates Inc., we specialize in transforming industrial spaces into high functioning, efficient environments. Our latest mezzanine installation for a New Jersey based manufacturing company is a perfect example of how smart design and custom engineering maximize both floor space and vertical clearance without compromising productivity.
Project Overview: Maximizing Cubic Space
The client had a clear objective. They needed to build a dedicated control room for their operations while maintaining the ability to run full scale production underneath the structure. Because floor space was limited and productivity could not be interrupted, our custom mezzanine system was the ideal solution.
Key Features of the Installation
Mezzanine Platform with Custom Stair Integration
We designed and installed a mezzanine platform complete with safety handrails and a space saving custom stair system. Unlike standard staircase configurations, this application was built to minimize the square footage required on the facility floor. The staircase hugs the mezzanine footprint tightly, preserving valuable workspace for production activities, material movement, and storage.
Encapsulated Control Room with Insulated Metal Panels (IMP)
The mezzanine platform connects seamlessly to a larger second tier mezzanine which we enclosed using Insulated Metal Panels (IMP). These panels provide thermal insulation and environmental separation, making the space ideal for housing critical control equipment. This encapsulated area serves as a temperature controlled control room, which is essential for maintaining the client’s operational standards.
Full Utilization of Vertical and Horizontal Space
One of the most impressive aspects of this installation is how it supports production activity underneath the structure. This allows the facility to utilize every cubic foot. The open ground level beneath the mezzanine remains fully functional, giving the client the ability to maintain a smooth flow of goods while keeping critical equipment protected and isolated above.
Serving Manufacturers in New Jersey and Beyond
Located in New Jersey, this manufacturing client now benefits from a high capacity mezzanine system that enhances both production flow and space efficiency. At Mezzmaster, we proudly serve clients across NJ, PA, and all 50 U.S. states, delivering custom steel mezzanine systems built for real world manufacturing demands.
Project Highlights:
- Custom engineered mezzanine and stair layout for maximum space usage
- Encapsulated control room with Insulated Metal Panels (IMP)
- Safe, durable platform with OSHA compliant handrails
- Supports active production underneath to maximize throughput
- Designed for clean and efficient operations
Ready to Maximize Your Facility Potential?
Whether you need a modular control room, an elevated work platform, or a full scale production mezzanine, Mezzmaster by Westhead Associates Inc. can deliver a solution tailored to your space, workflow, and compliance needs. Contact us today to start your facility transformation.
